How to Build a Stainless Steel Handpan with Pre-fab Shells
Welcome to our comprehensive online course on How to Build a Stainless Steel Handpan! In this course, you'll learn everything you need to know to make your own handpan drum from pre-fabricated shells from expert instructor David Beery.
Taught by David Beery, who has been building handpans since 2010, this course will guide you through the process
Unlock Your Creativity
Get the basic skills and knowledge needed so you can experiment on your own to create a handpan drum from pre-fab shells
Save Time and Money
Tried to figure out the handpan-making process on your own? Get expertise to build a handpan quickly and efficiently
Course curriculum
1
Welcome to How to Build a Stainless Steel Handpan!
A message from David Beery
2
Let's Get Started
Prepping & Shaping Closeup
Pressing the Secondary Dimple
3
Bubbling the Notes
Bubbling Bottom Notes Part 1
Bubbling Bottom Notes Part 2
Bubbling Top Notes Part 3
Bubbling Top Notes Part 4
4
Cleaning
Cleaning the Top Shell
Abrasive Cleaning the Bottom Shell
Abrasive Cleaning the Top Shell
5
Tools
The Kiln
Spinning Work Table
6
Burning
Burning Part 1
Burning Part 2
Burning Part 3
Burning Part 4
Burning Part 5
Burning Part 6
Heating Details
7
Removing Scratches
Removing Scratches Part 1
Removing Scratches Part 2
Removing Scratches Part 3
Polishing the Ding
8
First Tuning
The ABCs of Tuning Stainless Steel Handpans
Tuning the Ding D3
Tuning A3
Tuning C4
Tuning D4
Tuning E4
Tuning F4
Tuning G4
Tuning A4
Tuning C5
Tuning Pre-Glue Blend
9
Tuning Bottom Notes
The ABCs of Tuning Bottom Notes on a Stainless Steel Handpan
Tuning Bottom Notes B3
Tuning Bottom Notes G3 Part 1
Tuning Bottom Notes G3 Part 2
Tuning Bottom Notes F3
Tuning Bottom Notes D5
Tuning Bottom Notes E5
Tuning Bottom Notes F5
10
Gluing
Gluing Prep
Gluing Part 1
Gluing Part 2
Glue Cleanup
11
Second Tuning
Tuning the D3 Ding Part 1
Tuning the D3 Ding Part 2
Tuning A3 & A4
Tuning C4
Tuning C5
Tuning G4
Tuning E4
Tuning D4
Tuning Bottom F3
Tuning Bottom G3
Tuning Bottom E5
Tuning Bottom F5
Tuning Bottom B3 Internal Camera
Tuning Bottom D5 Internal Camera
Tuning Top F4 Internal Camera
12
Fine Tuning
Fine Tuning Bottom Notes
Fine Tuning Top Notes
Final Intonation Check & Cleaning
13
Handpan Building Tools
An Introduction to Tools Dave Uses to Make a Handpan
Making a Handpan Tuning Hammer
Air Compressors
Note Press
Note Dies
Note Templates
Scale Templates
Work Table Rings
Safety Items
Safety Message
Note Die Mounts
Dimpling Dies + Brackets + Accessories
Kiln
Torch + Propane
Kiln Shell Stand Temperature Variations
Welding Machine
Plasma Cutter
Scale Note Diagram + Sheet Magnet Templates
Pneumatic Air Hammers
Hole Saw
Types of Steel
Tuning Mallet
Glue Epoxy
Your Instructor
David Beery
Meet David Beery - a true music enthusiast with over twenty-five years of professional musical experience. With a Bachelor of Arts degree in percussion from California State University, Long Beach, David's passion for music led him to perform for over a decade with Dr. Michael Carney's professional steel drum band, Pandemonium. Under Dr. Carney's direction, David learned the art of making and tuning steel drums, and later he applied this knowledge to making handpans.
David's teaching style is all about promoting music in a fun and inviting way, unlocking each student's unique musical perspective.
With his experience as a steel drum and handpan manufacturer, music educator, performer, recording musician, and composer/arranger, David has continued to teach students the joy of learning how to play a variety of musical instruments as well as how to make handpans and steel drums. His diverse background allows him to offer high-quality, motivational, and engaging teaching that inspires his students to create their own unique music.
Grab a set of 20″ pre-fab steel shells from Dii—perfect for shaping, tuning, and finishing your own handpan. Pair them with our step-by-step online course to bring your instrument to life!
This course teaches you how to build a stainless steel handpan using pre-fabricated shells. From prepping and hammering to tuning, burning, gluing, and finishing, expert builder David Beery walks you through each step with clear, bite-sized video lessons.
What topics are covered in the course?
The course includes over 60 step-by-step videos, broken into focused modules: Tools & Prep, Bubbling, Burning & Tuning, Gluing, Final Finishing & Tuning, and In-depth Tool Demos.
Each video focuses on a specific step, technique, or tool, making it easy to follow along at your own pace.
Does the course include tuning instruction?
Yes! The tuning process is included as part of the handpan-building journey. Dave shows how to achieve accurate tuning, including blending harmonics within accuracy. You don’t need to purchase our separate How to Tune a Handpan course.
Will I get personal help if I have questions?
While Dave doesn’t offer one-on-one sessions, you can email video samples of your work or specific questions. Dave will provide feedback, possible solutions, or direct you to relevant parts of the course that address your concerns.
Are tools and materials included?
No. You will need to purchase your own tools, such as tuning rings and hammers. However, raw plain steel 20” diameter handpan shells designed for use with this video series are available for purchase on the Dii website.
Do I need a kiln?
Yes—stainless steel needs a specific burning process to stabilize and color the metal. The course includes a full six-part burning series plus a lesson on kiln temperature variations.
What kind of shells does this course use?
David uses pre-fabricated stainless steel shells, which are widely available from handpan shell suppliers. You can purchase high-quality pre-fabricated stainless steel shells designed for use with this video series on the Dii website.
What if I only want to learn how to tune a handpan?
If you’re solely interested in tuning and not in the full building process, we recommend our separate course, "How to Tune a Handpan."
This course focuses exclusively on tuning techniques, including:
Achieving fundamental, octave, and fifth harmonics
Tuning for overtone balance and accuracy
Troubleshooting common tuning challenges
It’s perfect for those who already have handpans or shells and want to master the art of tuning.
Ready to learn?
Enroll in our How to Make a Handpan course today and start your journey towards becoming a skilled and confident handpan maker.